# 20460209 Repair Kit | Genuine Volvo Penta Part

## 🔧 Product Description

A genuine Volvo Penta repair package for oil filler cap 20405835. It renews the cap's internal sealing and retaining components without replacing the complete filler neck or crankcase assembly.

## 🚤 Compatibility

-   **Engine Family:** TD, TAD
-   **HP Range:** Approximately 350 HP
-   **Year Range:** Approximately 2000-2016

Full model list at the end of this description.

## ⚙️ Key Features

-   OEM oil-filler-cap service package
-   Used with filler cap 20405835
-   Prevents oil mist and leakage at the filling point
-   Suitable for multiple 5- and 7-litre industrial engine layouts
-   Cap and filler neck are ordered separately
-   Engine type: Volvo Penta 4-cylinder and 6-cylinder industrial diesel lubricating system
-   Quantity varies by assembly, most commonly one

## 📋 Kit Contents

-   1 x oil-filler-cap internal repair package - supplied only as 20460209
-   Internal seal, retainer and minor cap components are not separately itemised by Volvo Penta
-   Oil filler cap 20405835, filler pipe 20412347 and gasket 20405825 are not included unless separately stated

## 🔌 Function

Restores the seal and retention of the oil filler cap so engine oil and crankcase vapour remain contained while the cap can still be removed for servicing.

## ⚠️ Common Signs of Failure

-   Oil seepage around the filler cap
-   Oil mist deposits on the valve cover or crankcase
-   Cap will not tighten or remain retained
-   Internal cap seal is hardened, cut or missing
-   Dust or water can enter through a poorly sealed filler opening

## 🛠️ Service Notes

-   Confirm the kit is the one for your unit before starting, and lay the contents out against the parts you remove so nothing is left in the packet
-   Replace every seal, gasket and wearing part the kit supplies, even where the old one still looks serviceable — mixing old and new sealing parts in one joint is the usual reason a repair leaks again
-   Work clean and cap open pipes and ports; most repair kits serve fuel, oil, cooling or hydraulic components where dirt does the damage
-   Check what the kit does not include — bores, sealing faces, threads and shafts — because a kit cannot compensate for a worn housing
-   Assemble in the order and to the tightening figures given in the workshop manual for your engine, then test for leaks and correct operation before returning the engine to service

## 🔄 Supersession & Cross Reference

### OEM / Related Numbers

-   20405835 oil filler cap
-   20412347 filler neck / oil filler pipe
-   20405825 gasket
-   20412343 sealing ring
-   20405644 guide tube references
-   20505882 guide tube references
-   20450869 guide tube references
-   20405642 dipstick references
-   20405838 dipstick references
-   20485553 dipstick references

## 📦 Condition

-   Genuine Volvo Penta part
-   Brand new
-   Supplied in original or equivalent packaging

## 🔎 Full Model Compatibility

Typically suits:

-   Volvo Penta TAD530GE MECH, TAD530GE EDC4
-   Volvo Penta TAD531GE MECH, TAD531GE EDC4
-   Volvo Penta TAD730GE MECH, TAD730GE EDC4
-   Volvo Penta TAD731GE MECH, TAD731GE EDC4
-   Volvo Penta TAD750GE, TAD750VE
-   Volvo Penta TAD520GE
-   Volvo Penta TAD532GE EDC4
-   Volvo Penta TAD550GE
-   Volvo Penta TAD551GE
-   Volvo Penta TAD720GE
-   Volvo Penta TAD721GE
-   Volvo Penta TAD722GE
-   Volvo Penta TAD732GE EDC4
-   Volvo Penta TAD733GE EDC4
-   Volvo Penta TAD751GE
-   Volvo Penta TAD760VE
-   Volvo Penta TAD761VE
-   Volvo Penta TAD762VE
-   Volvo Penta TAD763VE
-   Volvo Penta TAD764VE
-   Volvo Penta TAD765VE
-   Volvo Penta TD520GE
-   Volvo Penta TD720GE

## Details

- **Price:** 20.96 AUD
- **Vendor:** Volvo Penta
- **Type:** Service & Repair Kits
- **Tags:** Volvo Penta

## Variants

| Variant | Price | Available |
|---------|-------|-----------|
| Default Title | 20.96 AUD | In stock |

## Images

- 20460209 Repair Kit | Genuine Volvo Penta Part

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> Source: [Sawley's Auto and Marine](https://www.sawleysautoandmarine.com.au/products/20460209-repair-kit-genuine-volvo-penta)
> Updated: 2026-09-06