# 22208991 Kit | Genuine Volvo Penta Part

## 🔧 Product Description

A genuine service package fitted to the high-pressure fuel-pump assembly on selected TAD540 through TAD552 industrial engines. The package services the internal disc / sensor interface used by fuel pump 22251132 and exchange pump 3801862.

## 🚤 Compatibility

Typically suits:

-   Volvo Penta TAD552VE
-   Volvo Penta TAD550-51VE
-   Volvo Penta TAD540-42VE

-   **Engine Family:** TAD
-   **HP Range:** Approximately 140-218 HP
-   **Year Range:** Approximately 2010s

## ⚙️ Key Features

-   Genuine high-pressure fuel-pump service package
-   Used on TAD540-TAD552 common-rail engines
-   Includes the non-separately sold sensor service group
-   Restores the pump's internal position or drive interface
-   Pump and engine serial must match the listed fuel-system parts list for your engine
-   Engine type: Volvo Penta inline 4-cylinder common-rail industrial diesel

## 📋 Kit Contents

-   Disc / service assembly - Volvo Penta 22208991
-   Sensor kit - Volvo Penta 21714589, supplied within 22208991 and not sold separately
-   Rubber ring - Volvo Penta 22325759, original internal component now obsolete separately

## 🔌 Function

The kit services the internal disc and sensing interface that allows the high-pressure pump to operate and be monitored correctly by the engine-management system.

## ⚠️ Common Signs of Failure

-   Fuel-pressure or pump-position fault codes
-   Engine is difficult to start
-   Rail pressure is unstable
-   Internal sensor output is missing or implausible
-   Pump drive components show wear or damage

## 🛠️ Service Notes

-   Check the kit contents against the parts list for your engine before you start, and confirm it is the kit specified for your engine's serial number — kit contents change between engine versions
-   Lay the contents out and identify every item against the assembly as it comes apart, so nothing is left over at the end
-   Use all the new parts supplied and discard the old ones, even where an old item still looks serviceable; the kit is packaged as a complete replacement for what it covers
-   While access is open, clean and inspect the mating parts that are not in the kit — new seals, gaskets or wearing parts fitted to a worn housing, shaft or face will not last
-   Tighten, set and adjust to the figures given in the workshop manual for your engine, and renew any single-use fasteners or locking devices the kit provides

## 🔄 Supersession & Cross Reference

### OEM / Related Numbers

-   22251132 - related high-pressure fuel pump
-   21714589 - included non-separately sold sensor kit
-   22325759 - included / related rubber ring
-   975672 - adjacent O-ring
-   22229031 - adjacent rubber ring
-   21736299 - related pump gear

### OEM Reman Alternatives

-   3801862 - related exchange fuel pump

## 📦 Condition

-   Genuine Volvo Penta part
-   Brand new
-   Supplied in original or equivalent packaging

## Details

- **Price:** 379.26 AUD
- **Vendor:** Volvo Penta
- **Type:** Service & Repair Kits
- **Tags:** Volvo Penta

## Variants

| Variant | Price | Available |
|---------|-------|-----------|
| Default Title | 379.26 AUD | In stock |

## Images

- 22208991 Kit | Genuine Volvo Penta Part

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> Source: [Sawley's Auto and Marine](https://www.sawleysautoandmarine.com.au/products/22208991-kit-genuine-volvo-penta)
> Updated: 2026-10-08