# 22494097 Cylinder Liner Kit | Genuine Volvo Penta Part

## 🔧 Product Description

A complete genuine Volvo Penta one-cylinder repair package for D11A, D11B and D11C marine engines.

## 🚤 Compatibility

Typically suits:

-   Volvo Penta D11B3-A MP
-   Volvo Penta D11B4-A MP
-   Volvo Penta D11B2-A MP
-   Volvo Penta D11B1-A MP

-   **Engine Family:** D
-   **Year Range:** Approximately late 2000s onward

## ⚙️ Key Features

-   Complete one-cylinder package
-   Matched liner, piston and rings
-   Pin and two circlips included
-   Liner sealing kit included
-   Supersedes earlier cylinder kit 22216129
-   Engine type: Volvo Penta D11 inline 6-cylinder marine diesel
-   6 used per assembly

## 📋 Kit Contents

-   1 x cylinder liner - Volvo Penta 20820662
-   1 x piston - Volvo Penta 23496329
-   1 x piston ring kit - Volvo Penta 22493940
-   1 x gudgeon / piston pin - Volvo Penta 3848691
-   2 x piston-pin snap rings - Volvo Penta 21723152
-   1 x liner gasket and sealing kit - Volvo Penta 85103699

## 🔌 Function

The kit restores the complete cylinder bore and piston assembly, including combustion sealing, oil control and liner-to-block coolant sealing.

## ⚠️ Common Signs of Failure

-   Liner is scored or cavitated
-   Piston is damaged
-   Compression is low
-   Oil consumption and blow-by are excessive
-   One cylinder is being rebuilt

## 🛠️ Service Notes

-   Clean the liner seats and the O-ring grooves in the block thoroughly and check them for corrosion pitting or fretting before any liner goes in — a poor seat is the usual cause of a repeat failure
-   Measure liner protrusion above the block face dry, without the O-rings fitted, taking readings at several points around each liner and comparing them with the figures in the workshop manual for your engine — and do not try to correct insufficient protrusion by stacking extra rings or shims under the liner flange
-   Keep each liner with its own bore position once measured, and fit the O-rings in the order and orientation specified, lubricated as the manual directs
-   Fit the liners with an appropriate press or drawing arrangement so they go in square, never by hammering
-   Protect the finished bores from rust and knocks until the pistons go in, and never run a new liner against worn or reused rings

## 🔄 Supersession & Cross Reference

### OEM Supersession Chain

-   22494097 → Supersedes 22216129 → Supersedes 21306213 → Supersedes 3593795

### OEM / Related Numbers

-   22216129 earlier number superseded by this part
-   21306213 earlier number superseded by this part
-   3593795 earlier number superseded by this part
-   20820662 related reference
-   23496329 related reference
-   22493940 related reference
-   3848691 related reference
-   21723152 related reference
-   85103699 related reference

## 📦 Condition

-   Genuine Volvo Penta part
-   Brand new
-   Supplied in original or equivalent packaging

## Details

- **Price:** 3750.73 AUD
- **Vendor:** Volvo Penta
- **Type:** Service & Repair Kits
- **Tags:** Volvo Penta

## Variants

| Variant | Price | Available |
|---------|-------|-----------|
| Default Title | 3750.73 AUD | In stock |

## Images

- 22494097 Cylinder Liner Kit | Genuine Volvo Penta Part

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> Source: [Sawley's Auto and Marine](https://www.sawleysautoandmarine.com.au/products/22494097-cylinder-liner-kit-genuine-volvo-penta)
> Updated: 2026-09-06