{"product_id":"22104820-overhaul-kit-genuine-volvo-penta","title":"22104820 Overhaul Kit | Genuine Volvo Penta Part","description":"\u003ch2\u003e\n 🔧 Product Description\n\u003c\/h2\u003e\n\u003cp\u003e\n A genuine standard-size basic overhaul package for a broad group of D9A2 marine and industrial engines. The kit uses the 22104272 cylinder specification and combines the principal liner, bearing and gasket groups needed for a complete bottom-end and cylinder rebuild.\n\u003c\/p\u003e\n\u003ch2\u003e\n 🚤 Compatibility\n\u003c\/h2\u003e\n\u003cp\u003e\n Typically suits:\n\u003c\/p\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Volvo Penta D9A2L MH\n \u003c\/li\u003e\n \u003cli\u003e\n  Volvo Penta D9A2M MP\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cul\u003e\n \u003cli\u003e\n  \u003cstrong\u003e\n   Engine Family:\n  \u003c\/strong\u003e\n  D\n \u003c\/li\u003e\n \u003cli\u003e\n  \u003cstrong\u003e\n   HP Range:\n  \u003c\/strong\u003e\n  Approximately 425-575 HP\n \u003c\/li\u003e\n \u003cli\u003e\n  \u003cstrong\u003e\n   Year Range:\n  \u003c\/strong\u003e\n  Approximately 2000s\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n ⚙️ Key Features\n\u003c\/h2\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Complete D9A2 standard-size rebuild package\n \u003c\/li\u003e\n \u003cli\u003e\n  Direct replacement for Volvo Penta 3842941\n \u003c\/li\u003e\n \u003cli\u003e\n  Includes cylinder, bearing and major sealing groups\n \u003c\/li\u003e\n \u003cli\u003e\n  Used across D9A2A through D9A2M engine variants\n \u003c\/li\u003e\n \u003cli\u003e\n  Crankshaft measurement and engine serial confirmation remain essential\n \u003c\/li\u003e\n \u003cli\u003e\n  Engine type: Volvo Penta inline 6-cylinder 9-litre common-rail diesel\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n 📋 Kit Contents\n\u003c\/h2\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Cylinder liner kits - Volvo Penta 22104272, quantity 6\n \u003c\/li\u003e\n \u003cli\u003e\n  Thrust washer kit - Volvo Penta 21948261\n \u003c\/li\u003e\n \u003cli\u003e\n  Main bearing kit - Volvo Penta 20867178\n \u003c\/li\u003e\n \u003cli\u003e\n  Connecting-rod bearing kit - Volvo Penta 20867177\n \u003c\/li\u003e\n \u003cli\u003e\n  Cylinder-head gasket - Volvo Penta 3843449\n \u003c\/li\u003e\n \u003cli\u003e\n  Induction and exhaust manifold gasket kit - Volvo Penta 3817206\n \u003c\/li\u003e\n \u003cli\u003e\n  Turbocharger gasket kit - Volvo Penta 3807684\n \u003c\/li\u003e\n \u003cli\u003e\n  De-carbonising kit - Volvo Penta 22218494\n \u003c\/li\u003e\n \u003cli\u003e\n  Complementary overhaul gasket kit - Volvo Penta 22218493\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n 🔌 Function\n\u003c\/h2\u003e\n\u003cp\u003e\n The kit restores the engine's cylinder, bearing and principal sealing systems during a complete rebuild.\n\u003c\/p\u003e\n\u003ch2\u003e\n ⚠️ Common Signs of Failure\n\u003c\/h2\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Low cylinder compression\n \u003c\/li\u003e\n \u003cli\u003e\n  Excessive crankcase blow-by\n \u003c\/li\u003e\n \u003cli\u003e\n  Oil consumption or liner scoring\n \u003c\/li\u003e\n \u003cli\u003e\n  Major gasket leakage\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n 🛠️ Service Notes\n\u003c\/h2\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Lay the kit out against the assembly before you start, so you can confirm it matches the unit you are working on and that nothing is missing\n \u003c\/li\u003e\n \u003cli\u003e\n  Use everything the kit supplies — the point of an overhaul kit is that every wearing seal and gasket is renewed at once, and leaving one original seal in place is the usual cause of a repeat failure\n \u003c\/li\u003e\n \u003cli\u003e\n  Work clean: these kits go into fuel, oil, cooling and hydraulic units where a single piece of grit will ruin the job, so clean the outside of the unit and cap open ports before opening it up\n \u003c\/li\u003e\n \u003cli\u003e\n  Inspect what the kit does not replace — bores, sealing faces, shafts and threads — because a kit cannot make up for a worn or scored housing\n \u003c\/li\u003e\n \u003cli\u003e\n  Follow the assembly sequence and the tightening figures in the workshop manual for your engine, and note that some kits include fasteners intended for single use\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n 🔄 Supersession \u0026amp; Cross Reference\n\u003c\/h2\u003e\n\u003ch3\u003e\n OEM Supersession Chain\n\u003c\/h3\u003e\n\u003cul\u003e\n \u003cli\u003e\n  22104820 → Supersedes 3842941\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\n OEM \/ Related Numbers\n\u003c\/h3\u003e\n\u003cul\u003e\n \u003cli\u003e\n  3842941 earlier number superseded by this part\n \u003c\/li\u003e\n \u003cli\u003e\n  22104272 - cylinder-liner-kit family\n \u003c\/li\u003e\n \u003cli\u003e\n  21948261 - thrust washer kit\n \u003c\/li\u003e\n \u003cli\u003e\n  20867178 - main and connecting-rod bearing kits\n \u003c\/li\u003e\n \u003cli\u003e\n  20867177 - main and connecting-rod bearing kits\n \u003c\/li\u003e\n \u003cli\u003e\n  22218493 - complementary gasket packages\n \u003c\/li\u003e\n \u003cli\u003e\n  22218494 - complementary gasket packages\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\n Aftermarket \/ Verified Equivalents\n\u003c\/h3\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Swedish Lorry Parts: replacement engine-repair package for 22104820 \/ 3842941\n \u003c\/li\u003e\n \u003cli\u003e\n  SLP component groups: CDS-494, CHS-449, CLK-676, CRP-177, GKK-493, MBP-178, MGS-206, TGS-684 and TWK-791\n \u003c\/li\u003e\n \u003cli\u003e\n  VolvoEngineKits: ERK-820\n \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\n 📦 Condition\n\u003c\/h2\u003e\n\u003cul\u003e\n \u003cli\u003e\n  Genuine Volvo Penta part\n \u003c\/li\u003e\n \u003cli\u003e\n  Brand new\n \u003c\/li\u003e\n \u003cli\u003e\n  Supplied in original or equivalent packaging\n \u003c\/li\u003e\n\u003c\/ul\u003e\n","brand":"Volvo Penta","offers":[{"title":"Default Title","offer_id":53385739632932,"sku":"R415874","price":4047.02,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0994\/8115\/7924\/files\/original_1486a5c9-9479-443c-8793-c3dd388db9c8.jpg?v=1788062261","url":"https:\/\/www.sawleysautoandmarine.com.au\/products\/22104820-overhaul-kit-genuine-volvo-penta","provider":"Sawley's Auto and Marine","version":"1.0","type":"link"}