{"product_id":"lp-3802063-denco-borgwarner-k26-turbo-volvo-penta-42-series-to-1993-3802063-860352-replacement","title":"3802063 Aftermarket BorgWarner K26 Turbo Volvo Penta 42 Series (To 1993) 3802063 860352 | Sawley's Select Marine Parts","description":"\u003cp\u003e\n 🔧 Product Description\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Sawley's Select Marine Parts Aftermarket Volvo Penta 42-Series K26 Marine Turbocharger - Replacement for Part Numbers: 3802063 and 860352\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n A new aftermarket K26 marine turbocharger engineered as a direct replacement for selected early Volvo Penta 42-series diesel engines.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n This turbocharger corresponds with BorgWarner service number 53269886496 and is principally used on KAD42, KAMD42 and TAMD42 installations manufactured before the March 1993 turbocharger changeover.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n The K26 converts exhaust-gas energy into compressor-wheel speed, supplying pressurised air to the engine intake. On applicable KAD and KAMD engines, it works with the mechanically driven supercharger to provide low-speed response followed by turbocharged boost at higher engine speeds.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n ⚙️ Key Features\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • New aftermarket Volvo Penta marine turbocharger\n\u003c\/p\u003e\n\u003cp\u003e\n • Replaces Volvo Penta 3802063 and 860352\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner K26 marine turbocharger configuration\n\u003c\/p\u003e\n\u003cp\u003e\n • Corresponds with BorgWarner 53269886496\n\u003c\/p\u003e\n\u003cp\u003e\n • Designed for early 42-series engines produced before the 1993 changeover\n\u003c\/p\u003e\n\u003cp\u003e\n • Water-cooled marine turbine-housing design\n\u003c\/p\u003e\n\u003cp\u003e\n • Direct replacement where the listed Volvo Penta and BorgWarner numbers are fitted\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n 🔄 Supersession \u0026amp; Cross Reference\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n OEM Supersession \/ Production References:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta 860352 - Original turbocharger reference\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta 860352R - Exchange or remanufactured reference notation\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta 3802063 - Later Volvo Penta service or exchange reference\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta 861260 \/ 3802070 - Different later-production turbo family used after the 1993 changeover\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Important:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • 861260 and 3802070 are not interchangeable solely because they are later numbers.\n\u003c\/p\u003e\n\u003cp\u003e\n • The pre-1993 and post-1993 turbochargers use different specifications.\n\u003c\/p\u003e\n\u003cp\u003e\n • Confirm the production date and original turbocharger identification plate before ordering.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n OEM \/ Related Numbers:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • 3802063\n\u003c\/p\u003e\n\u003cp\u003e\n • 860352\n\u003c\/p\u003e\n\u003cp\u003e\n • 860352R\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 53269886496\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 5326-988-6496\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 5326 988 6496\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 53269706496\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 5326-970-6496\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner: 5326 970 6496\n\u003c\/p\u003e\n\u003cp\u003e\n • Earlier BorgWarner reference: 53269886293\n\u003c\/p\u003e\n\u003cp\u003e\n • Earlier BorgWarner reference: 53269706293\n\u003c\/p\u003e\n\u003cp\u003e\n • Turbo Model: K26\n\u003c\/p\u003e\n\u003cp\u003e\n • Turbo Specification: K26-3264MGA10.71GAAXB\n\u003c\/p\u003e\n\u003cp\u003e\n • Related later-production turbo: 861260 \/ 3802070\n\u003c\/p\u003e\n\u003cp\u003e\n • Related later BorgWarner turbo: 53269886497\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Aftermarket \/ Verified Equivalents:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • BorgWarner \/ 3K: 53269886496\n\u003c\/p\u003e\n\u003cp\u003e\n • FridayParts: HFP2100953WIN-1\n\u003c\/p\u003e\n\u003cp\u003e\n • Aftermarket K26 replacement for 3802063\n\u003c\/p\u003e\n\u003cp\u003e\n • Aftermarket K26 replacement for 860352R\n\u003c\/p\u003e\n\u003cp\u003e\n • Aftermarket replacement for BorgWarner 53269706496\n\u003c\/p\u003e\n\u003cp\u003e\n • K26 marine replacement for early Volvo Penta 42-series engines\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n 🚤 Compatibility\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Commonly used on:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta early 42-series marine diesel engines\n\u003c\/p\u003e\n\u003cp\u003e\n • Turbocharged and aftercooled inboard installations\n\u003c\/p\u003e\n\u003cp\u003e\n • KAD and KAMD turbo-supercharged sterndrive installations\n\u003c\/p\u003e\n\u003cp\u003e\n • Aquamatic propulsion systems\n\u003c\/p\u003e\n\u003cp\u003e\n • Engines manufactured before the March 1993 turbocharger changeover\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Typically suits:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta KAD42A\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta KAD42B - early production where 3802063 or 860352 is fitted\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta KAMD42A\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta KAMD42B - early production where the listed turbo numbers are fitted\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta TAMD42B\n\u003c\/p\u003e\n\u003cp\u003e\n • Selected TKAMD41 applications specifically using 860352R \/ 53269886496\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Engine specifications:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Engine Family: Volvo Penta 41 \/ 42-series application-controlled\n\u003c\/p\u003e\n\u003cp\u003e\n • Displacement: Approximately 3.6 litres\n\u003c\/p\u003e\n\u003cp\u003e\n • Engine Configuration: Inline six-cylinder marine diesel\n\u003c\/p\u003e\n\u003cp\u003e\n • Induction System:\n\u003c\/p\u003e\n\u003cp\u003e\n • Turbocharged and aftercooled on TAMD applications\n\u003c\/p\u003e\n\u003cp\u003e\n • Mechanically supercharged, turbocharged and aftercooled on applicable KAD \/ KAMD engines\n\u003c\/p\u003e\n\u003cp\u003e\n • Fuel Type: Diesel\n\u003c\/p\u003e\n\u003cp\u003e\n • Representative Production Period: Approximately 1991 to March 1993 for the principal 42-series applications\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Important fitment note:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • This is the early 6496-series turbocharger.\n\u003c\/p\u003e\n\u003cp\u003e\n • Volvo Penta changed applicable 42-series engines to the 6497-series turbocharger around March 1993.\n\u003c\/p\u003e\n\u003cp\u003e\n • Later engines commonly use Volvo Penta 861260 \/ 3802070 and BorgWarner 53269886497.\n\u003c\/p\u003e\n\u003cp\u003e\n • Do not select the turbocharger by the engine name alone.\n\u003c\/p\u003e\n\u003cp\u003e\n • Confirm the Volvo Penta engine serial number, production date and BorgWarner data plate.\n\u003c\/p\u003e\n\u003cp\u003e\n • Check the compressor outlet, turbine inlet, turbine outlet and oil-line orientation against the original unit.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n 🔌 Function\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n The turbocharger uses exhaust-gas flow to rotate the turbine wheel and compressor wheel.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Compressed air is delivered through the charge-air cooler and into the inlet manifold, allowing the engine to burn the required fuel quantity efficiently and produce normal torque and power.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n On KAD and KAMD installations, the turbocharger works with the engine-driven supercharger. The supercharger provides boost at lower engine speeds, while the turbocharger becomes the primary boost source as exhaust-gas flow increases.\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Common signs of turbocharger failure:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Reduced engine power\n\u003c\/p\u003e\n\u003cp\u003e\n • Slow vessel acceleration\n\u003c\/p\u003e\n\u003cp\u003e\n • Engine will not reach rated loaded rpm\n\u003c\/p\u003e\n\u003cp\u003e\n • Loss of power after the supercharger disengages\n\u003c\/p\u003e\n\u003cp\u003e\n • Low or unstable boost pressure\n\u003c\/p\u003e\n\u003cp\u003e\n • Excessive black exhaust smoke\n\u003c\/p\u003e\n\u003cp\u003e\n • Blue smoke or increased engine-oil consumption\n\u003c\/p\u003e\n\u003cp\u003e\n • Oil inside the compressor outlet or charge-air cooler\n\u003c\/p\u003e\n\u003cp\u003e\n • High-pitched whistle or siren noise\n\u003c\/p\u003e\n\u003cp\u003e\n • Grinding or wheel-contact noise\n\u003c\/p\u003e\n\u003cp\u003e\n • Excessive radial or axial shaft movement\n\u003c\/p\u003e\n\u003cp\u003e\n • Compressor or turbine wheel damage\n\u003c\/p\u003e\n\u003cp\u003e\n • High exhaust-gas temperature\n\u003c\/p\u003e\n\u003cp\u003e\n • Corrosion in the water-cooled turbine housing\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n Installation considerations:\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Confirm that the engine uses the pre-March-1993 turbocharger\n\u003c\/p\u003e\n\u003cp\u003e\n • Match Volvo Penta 3802063 \/ 860352 or BorgWarner 53269886496\n\u003c\/p\u003e\n\u003cp\u003e\n • Identify and correct the cause of the original turbo failure\n\u003c\/p\u003e\n\u003cp\u003e\n • Replace the engine oil and oil filter\n\u003c\/p\u003e\n\u003cp\u003e\n • Inspect or replace the turbocharger oil-feed pipe\n\u003c\/p\u003e\n\u003cp\u003e\n • Confirm unrestricted flow through the oil-return pipe\n\u003c\/p\u003e\n\u003cp\u003e\n • Clean the charge-air cooler and intake pipework\n\u003c\/p\u003e\n\u003cp\u003e\n • Remove oil, carbon and metal debris from the intake system\n\u003c\/p\u003e\n\u003cp\u003e\n • Check the air cleaner and crankcase breather\n\u003c\/p\u003e\n\u003cp\u003e\n • Inspect the supercharger, clutch and bypass system where fitted\n\u003c\/p\u003e\n\u003cp\u003e\n • Inspect the exhaust manifold and mixing elbow for restriction or corrosion\n\u003c\/p\u003e\n\u003cp\u003e\n • Flush the turbocharger coolant passages\n\u003c\/p\u003e\n\u003cp\u003e\n • Prime the bearing housing with clean engine oil\n\u003c\/p\u003e\n\u003cp\u003e\n • Replace the mounting gaskets and oil-line sealing washers\n\u003c\/p\u003e\n\u003cp\u003e\n • Establish engine oil pressure before operating at speed\n\u003c\/p\u003e\n\u003cp\u003e\n • Check for oil, coolant, intake-air and exhaust leakage\n\u003c\/p\u003e\n\u003cp\u003e\n • Verify loaded boost pressure and engine rpm during sea trials\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n 📦 Condition\n\u003c\/p\u003e\n\u003cp\u003e\n \u003cbr\u003e\n\u003c\/p\u003e\n\u003cp\u003e\n • Sawley's Select Marine Parts aftermarket replacement\n\u003c\/p\u003e\n\u003cp\u003e\n • Brand new\n\u003c\/p\u003e\n\u003cp\u003e\n • Supplied in protective packaging\n\u003c\/p\u003e\n\u003cp\u003e\n • Installation gasket kit not included unless specifically listed\n\u003c\/p\u003e\n","brand":"Borg Warner","offers":[{"title":"Default Title","offer_id":53396125384996,"sku":"H972288","price":2350.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0994\/8115\/7924\/files\/original_b5567b45-cb5a-4371-b36b-2e76d835b138.jpg?v=1777271375","url":"https:\/\/www.sawleysautoandmarine.com.au\/products\/lp-3802063-denco-borgwarner-k26-turbo-volvo-penta-42-series-to-1993-3802063-860352-replacement","provider":"Sawley's Auto and Marine","version":"1.0","type":"link"}