1275549 Gasket | Genuine Volvo Penta Part

🔧 Product Description

Genuine Volvo Penta gasket from the inlet and exhaust system group, used to seal a joint in the exhaust/inlet path of D3 series marine diesel engines. It supersedes earlier part number 3878596. Correct sealing at this joint is essential to prevent exhaust gas or boost pressure leakage into the engine compartment.

🚤 Compatibility

• Engine Family: D
• HP Range: 110-220 HP
• Year Range: Approximately 2004 onward, dependent on turbocharger and exhaust connection

Full model list at the end of this description.

⚙️ Key Features

• OEM Volvo Penta part number 1275549
• System group: Inlet and Exhaust System
• Supersedes previous part number 3878596
• Net weight approximately 0.020 kg
• Fits D3 series marine diesel engines in both inboard and sterndrive configurations
• Engine type: Volvo Penta 2.4L inline 5-cylinder common-rail turbo-diesel

📋 Kit Contents

• 1275549 Turbocharger exhaust connection gasket - quantity 1
• 21584008 Turbocharger oil/exhaust connection gasket - quantity 1

🔌 Function

The gasket forms a sealed joint between mating components in the engine's inlet and exhaust system. It compensates for surface irregularities and thermal movement so that exhaust gas and pressure remain contained within the system.

⚠️ Common Signs of Failure

• Audible exhaust leak, ticking or hissing from the joint under load
• Soot staining, carbon tracks or moisture around the mating flange
• Loss of boost pressure or reduced engine performance
• Exhaust fumes or odour in the engine compartment
• Visible cracking, crushing or hardening of the gasket when the joint is dismantled

🛠️ Service Notes

• Fit a new gasket every time the joint is disturbed — a gasket takes a permanent set once it has been torqued and will not seal reliably a second time
• Scrape both faces back to clean bare metal, keeping the blade at a shallow angle so it lifts the old material without gouging the surface, and use a plastic scraper on aluminium castings
• Check the faces for flatness, cracks and corrosion pitting, and make sure no old gasket, carbon or hardened sealant is left in the corners or around the bolt holes
• Fit the gasket dry unless the workshop manual for your engine calls for a sealant, and then only the type it specifies — surplus sealant squeezes out into oil, coolant and fuel passages
• Draw the fasteners down progressively in the sequence and to the torque given in the manual for your engine, and recheck after the first heat cycle where the manual asks for it

🔄 Supersession & Cross Reference

OEM Supersession Chain

• 1275549 → Supersedes 3878596

OEM / Related Numbers

• 3878596 earlier number superseded by this part
• 21584008 companion turbo gasket
• 3589552 related reference
• 8631549 related reference
• 3883844 turbo gasket kit

Other-Brand OEM Numbers

• Victor Reinz: 71-25112-00
• Mahle: F10110

Aftermarket / Verified Equivalents

• Orbitrade: 900612
• Recmar: REC22134
• Recmar: RM3883844
• Skandix: 1004686
• FA1: 110-917
• Kraft: 0520030
• ASSO: 99.4141
• Veneporte: AA96111
• HJS: 83 11 1373
• Eberspächer: 12.299.901
• Bosal: 256-847
• Fel-Pro: 60717
• Venepote: AA96111

📦 Condition

• Genuine Volvo Penta part
• Brand new
• Supplied in original or equivalent packaging

🔎 Full Model Compatibility

Typically suits:

• Volvo Penta D3-110I-B, D3-110I-C, D3-130I-C, D3-220I-G, D3-130A-A, D3-160A-A, D3-130A-B, D3-160A-B, D3-130A-C, D3-160A-C, D3-140A-D, D3-170A-D, D3-200A-D, D3-220A-D, D3-140I-D, D3-140A-E, D3-170A-E, D3-200A-E, D3-220A-E, D3-140I-E, D3-140A-F, D3-170A-F, D3-200A-F, D3-220A-F, D3-140I-F, D3-140A-G, D3-170A-G, D3-200A-G, D3-220A-G, D3-140I-G, D3-190A-B, D3-190A-C, D3-190I-A, D3-110I-A, D3-130I-A, D3-160I-A, D3-110I-D, D3-150I-D, D3-170I-D, D3-200I-D, D3-220I-D, D3-110I-E, D3-150I-E, D3-170I-E, D3-200I-E, D3-220I-E, D3-110I-F, D3-150I-F, D3-170I-F, D3-200I-F, D3-220I-F, D3-110I-G, D3-150I-G, D3-170I-G, D3-200I-G, D3-110I-H, D3-160I-C, D3-190I-B, D3-190I-C, D3-140A-H, D3-170A-H, D3-200A-H, D3-220A-H, D3-130I-B, D3-160I-B, D3-150I-H, D3-170I-H, D3-200I-H, D3-220I-H, D3-140I-H