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48630-96J03 Suzuki Marine Cap | Genuine OEM Outboard Part

48630-96J03 Suzuki Marine Cap | Genuine OEM Outboard Part

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🔧 Product Description

Genuine Suzuki Marine Power Trim-and-Tilt Cylinder Head - Part Number: 48630-96J03

Genuine Suzuki trim-cylinder head or upper ram cap for selected DF100 through DF250 power trim-and-tilt units. It guides the trim rod and retains the hydraulic sealing components within the cylinder.

This part is the cylinder-head component. Internal seals, O-rings, scraper rings and retaining hardware are separate unless expressly included in the supplied package.

⚙️ Key Features

  • Genuine Suzuki hydraulic trim-cylinder head
  • Correct thread, rod bore and seal-groove geometry
  • Supports and guides the trim ram
  • Designed for the applicable 96J-series trim unit
  • Replace if threads, bore or sealing surfaces are damaged

🚤 Compatibility

Commonly used on

  • Suzuki large-outboard power trim-and-tilt cylinder assemblies

Typically suits

  • Engine models:
  • DF100A, DF115A and DF140A
  • Original DF140
  • DF150 and DF175
  • DF150AP, DF175AP and DF200AP
  • DF200, DF225 and DF250
  • DF200A
  • HP Range: 100HP-250HP
  • Engine Type: Four-stroke outboards with hydraulic power trim and tilt
  • Year Range: Approximately 2000 onward across the applicable trim-unit generations
  • Serial Note: Match the trim-unit casting and complete engine serial. Similar caps can use different threads or rod diameters.

🔌 Function

The cylinder head closes the upper end of the hydraulic cylinder, guides the ram and retains the pressure and wiper seals.

⚠️ Common Signs of Failure

  • Hydraulic oil leaks around the trim rod
  • Engine slowly settles from the trimmed position
  • Damaged cap threads
  • Corrosion or pitting in the seal bore
  • Seal cannot be retained securely
  • Trim ram binds or has excessive side movement

🔄 Supersession & Cross Reference

OEM Supersession Chain

  • 48630-96J04 → Supersedes 48630-96J03
  • 48630-96J03 → Supersedes 48630-96J02
  • 48630-96J02 → Supersedes 48630-96J01
  • 48630-96J01 → Supersedes 48630-96J00

OEM / Related Numbers

  • 48630-96J00
  • 48630-96J01
  • 48630-96J02
  • 48630-96J03
  • 48630-96J04

Aftermarket / Verified Equivalents

  • RECMAR: REC48630-96J03
  • Yamaha related trim-cap references: 64E-43821-00-00 / 64E-43821-01-00
  • Honda related trim-cap reference: 56115-ZY9-023

📦 Condition

  • Genuine Suzuki Marine part
  • Brand new
  • Supplied in original or equivalent protective packaging
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