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48630-96J03 Suzuki Marine Cap | Genuine OEM Outboard Part

48630-96J03 Suzuki Marine Cap | Genuine OEM Outboard Part

Regular price $13.50 AUD
Regular price Sale price $13.50 AUD
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✓ Authorised Volvo Penta Dealer · Marine & auto specialists · Ships Australia-wide

🔧 Product Description

Genuine Suzuki Marine Power Trim-and-Tilt Cylinder Head - Part Number: 48630-96J03

Genuine Suzuki trim-cylinder head or upper ram cap for selected DF100 through DF250 power trim-and-tilt units. It guides the trim rod and retains the hydraulic sealing components within the cylinder.

This part is the cylinder-head component. Internal seals, O-rings, scraper rings and retaining hardware are separate unless expressly included in the supplied package.

⚙️ Key Features

  • Genuine Suzuki hydraulic trim-cylinder head
  • Correct thread, rod bore and seal-groove geometry
  • Supports and guides the trim ram
  • Designed for the applicable 96J-series trim unit
  • Replace if threads, bore or sealing surfaces are damaged

🚤 Compatibility

Commonly used on

  • Suzuki large-outboard power trim-and-tilt cylinder assemblies

Typically suits

  • Engine models:
  • DF100A, DF115A and DF140A
  • Original DF140
  • DF150 and DF175
  • DF150AP, DF175AP and DF200AP
  • DF200, DF225 and DF250
  • DF200A
  • HP Range: 100HP-250HP
  • Engine Type: Four-stroke outboards with hydraulic power trim and tilt
  • Year Range: Approximately 2000 onward across the applicable trim-unit generations
  • Serial Note: Match the trim-unit casting and complete engine serial. Similar caps can use different threads or rod diameters.

🔌 Function

The cylinder head closes the upper end of the hydraulic cylinder, guides the ram and retains the pressure and wiper seals.

⚠️ Common Signs of Failure

  • Hydraulic oil leaks around the trim rod
  • Engine slowly settles from the trimmed position
  • Damaged cap threads
  • Corrosion or pitting in the seal bore
  • Seal cannot be retained securely
  • Trim ram binds or has excessive side movement

🔄 Supersession & Cross Reference

OEM Supersession Chain

  • 48630-96J04 → Supersedes 48630-96J03
  • 48630-96J03 → Supersedes 48630-96J02
  • 48630-96J02 → Supersedes 48630-96J01
  • 48630-96J01 → Supersedes 48630-96J00

OEM / Related Numbers

  • 48630-96J00
  • 48630-96J01
  • 48630-96J02
  • 48630-96J03
  • 48630-96J04

Aftermarket / Verified Equivalents

  • RECMAR: REC48630-96J03
  • Yamaha related trim-cap references: 64E-43821-00-00 / 64E-43821-01-00
  • Honda related trim-cap reference: 56115-ZY9-023

📦 Condition

  • Genuine Suzuki Marine part
  • Brand new
  • Supplied in original or equivalent protective packaging

Shipping & Delivery

Flat-rate shipping Australia-wide — $14.99 per order, no matter how many parts you add. Orders dispatch from our Kadina, South Australia store. Need it urgently or want to collect in person? Call us on 0412 532 984 before ordering.

Returns & Warranty

14-day change-of-mind returns — if it's not right or you ordered the wrong part, send it back within 14 days in new, unused condition for a refund or exchange. Manufacturer warranties apply to new parts. Full details in our Refunds & Returns policy.

Not sure this fits?

Ask us before you buy — we check part numbers and fitment every day. Call 0412 532 984 (Mon–Fri 8.30am–4.30pm) or message us through the contact page with your engine or vehicle details.

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