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Aftermarket Mercury 40HP, 50HP, 60HP EFI 4-Stroke 4-Cylinder CT/BigFoot Service Kit (0T409000-1B355222) (1C000001-1C453840 & Up) | Sawley's Select Marine Parts

Aftermarket Mercury 40HP, 50HP, 60HP EFI 4-Stroke 4-Cylinder CT/BigFoot Service Kit (0T409000-1B355222) (1C000001-1C453840 & Up) | Sawley's Select Marine Parts

Regular price $240.17 AUD
Regular price Sale price $240.17 AUD
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✓ Authorised Volvo Penta Dealer · Marine & auto specialists · Ships Australia-wide

🔧 Product Description


Aftermarket replacement 40HP-60HP EFI Four-Stroke CT/BigFoot Service Kit - Kit / Reference: MERC-40-60-EFI-CT


New aftermarket major service kit for Mercury inline-four 40HP, 50HP and 60HP EFI FourStroke engines with Command Thrust/BigFoot 2.31:1 or 2.33:1 gearcases.


⚙️ Key Features


• Complete major scheduled-maintenance kit for the listed Mercury engine family

• Matched cooling, ignition, fuel, lubrication and sealing components

• Individual service parts identified by OEM or verified cross-reference number

• Designed to simplify annual or hour-based scheduled maintenance

• Engine model and serial number must be confirmed before installation


🧰 Kit / Assembly Contents


• 4 × Spark plugs - Champion RA8HC

• 1 × Engine-oil filter - Mercury P/N 35-822626Q2

• 1 × Fuel filter - Mercury P/N 35-879885T

• 1 × Secondary 1.75-inch fuel filter - Mercury P/N 881540

• 1 × Engine-oil drain-plug gasket - Mercury P/N 828816

• 3 × gearcase drain-plug seals - Mercury P/N 26-830749

• 1 × 60°C thermostat - Mercury P/N 8M0117413

• 1 × Thermostat gasket - Mercury P/N 27-8M0177107 / 27-824853

• 1 × Complete water-pump repair kit - Mercury P/N 8M0100526


🔄 Supersession & Cross Reference


OEM Supersession Chain:


• Custom aftermarket service kit using current/superseding Mercury service components


OEM / Related Numbers:


• 35-822626Q2

• 35-879885T

• 881540

• 828816

• 26-830749

• 8M0117413

• 27-8M0177107

• 27-824853

• 8M0100526

• Champion RA8HC


Aftermarket / Verified Equivalents:


• Sawley's Select Marine Parts Mercury CT/BigFoot service kit


🚤 Compatibility


Commonly used on:


• Mercury outboard or sterndrive scheduled-maintenance applications


Typically suits:


• Engine / Drive models:

• 40HP EFI FourStroke inline four-cylinder

• 50HP EFI FourStroke inline four-cylinder

• 60HP EFI FourStroke inline four-cylinder

• Command Thrust/BigFoot 2.31:1 or 2.33:1 gearcase

• HP Range: 40HP - 60HP

• Year Range: Serial 0T409000-1B355222 and 1C000001-1C453840 and later as specified

• Model / Serial Identification: Standard small gearcases use a different water-pump configuration. Confirm serial number and gear ratio.


🔌 Function


This scheduled-maintenance kit groups the cooling, ignition, fuel, lubrication and corrosion-control components required for the listed engine family. Replacing the matched consumables together helps restore reliable starting, correct cooling-water flow, clean fuel and oil circulation, and leak-free drain and thermostat joints.


Common signs that service is due:


• The annual, 100-hour or manufacturer-specified service interval is due

• The engine's previous service history is unknown

• Cooling-water flow is weak or the engine runs hotter than normal

• Spark plugs are fouled, filters are restricted or starting quality has deteriorated

• Drain seals, pump components or sacrificial anodes show corrosion, wear or leakage


📦 Condition


• New aftermarket replacement service kit

• Brand new

• Supplied in original or equivalent packaging

Shipping & Delivery

Flat-rate shipping Australia-wide — $14.99 per order, no matter how many parts you add. Orders dispatch from our Kadina, South Australia store. Need it urgently or want to collect in person? Call us on 0412 532 984 before ordering.

Returns & Warranty

14-day change-of-mind returns — if it's not right or you ordered the wrong part, send it back within 14 days in new, unused condition for a refund or exchange. Manufacturer warranties apply to new parts. Full details in our Refunds & Returns policy.

Not sure this fits?

Ask us before you buy — we check part numbers and fitment every day. Call 0412 532 984 (Mon–Fri 8.30am–4.30pm) or message us through the contact page with your engine or vehicle details.

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