Aftermarket Johnson 40-50HP 4-Stroke Service Kit (2002-07) | Sawley's Select Marine Parts
Aftermarket Johnson 40-50HP 4-Stroke Service Kit (2002-07) | Sawley's Select Marine Parts
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🔧 Product Description
Johnson 40-50 HP Four-Stroke Service Kit - Kit Reference: Application-matched 2002-2007 kit
Comprehensive aftermarket routine-maintenance kit assembled for 40-50 HP Suzuki-built three-cylinder four-stroke outboard applications. It combines the ignition, cooling, filtration and drain-sealing components listed below so the main scheduled-service items can be renewed together.
⚙️ Key Features
Kit contents:
• 1 × Primary fuel filter - Part Number: 5032323
• 1 × Water-pump repair kit - Part Number: 5031744
• 1 × 60°C thermostat - Part Number: 5031758
• 3 × NGK spark plug - Part Number: DCPR6E (Mercury/Quicksilver 8M0204682 cross-reference)
• 2 × Gearcase drain-plug gasket - Part Number: 5030071
• 1 × Engine oil filter - Part Number: 5031411
• 1 × Engine oil drain gasket - Part Number: 5030465
• 1 × Secondary fuel filter - Part Number: 5032238
🔄 Supersession & Cross Reference
OEM Supersession Chain:
• Johnson/BRP numbers shown are the kit component references; no single later complete-kit supersession is confirmed
OEM / Related Numbers:
• 5032323
• 5031744
• 5031758
• DCPR6E
• 5030071
• 5031411
• 5030465
• 5032238
Aftermarket / Verified Equivalents:
• Component-level Recmar and Suzuki-platform aftermarket replacements are available for the listed OEM references
🚤 Compatibility
Commonly used on:
• Johnson 40 HP and 50 HP four-stroke outboards using the Suzuki-built three-cylinder platform
Typically suits:
• HP Range: 40-50 HP
• Engine Type: Suzuki-built three-cylinder four-stroke outboard
• Year / Serial Range: 2002-2007; verify model number, shaft length and gearcase
• Identification: Confirm the complete engine model and serial number before ordering, particularly where shaft length, gear ratio or gearcase family changes the water-pump components.
🔌 Function
Provides the principal routine-service components used to maintain correct ignition, fuel delivery, cooling-water flow and fluid sealing. Renewing these items at the proper service interval helps support reliable starting, stable running, normal operating temperature and protection against contaminated oil or water-pump failure.
Common signs service is required:
• Hard starting, misfire, poor idle or reduced throttle response
• Restricted fuel flow, dirty filters or fuel starvation under load
• Weak or intermittent tell-tale flow, rising temperature or an overheat warning
• Cracked, hardened or missing impeller vanes
• Oil or gear-lubricant leakage from deteriorated drain-plug seals
• Scheduled annual, 100-hour or storage-return maintenance interval reached
📦 Condition
• Brand-new aftermarket service kit
• Supplied as new replacement components
• Supplied in suitable retail or equivalent packaging
Shipping & Delivery
Shipping & Delivery
Flat-rate shipping Australia-wide — $14.99 per order, no matter how many parts you add. Orders dispatch from our Kadina, South Australia store. Need it urgently or want to collect in person? Call us on 0412 532 984 before ordering.
Returns & Warranty
Returns & Warranty
14-day change-of-mind returns — if it's not right or you ordered the wrong part, send it back within 14 days in new, unused condition for a refund or exchange. Manufacturer warranties apply to new parts. Full details in our Refunds & Returns policy.
Not sure this fits?
Not sure this fits?
Ask us before you buy — we check part numbers and fitment every day. Call 0412 532 984 (Mon–Fri 8.30am–4.30pm) or message us through the contact page with your engine or vehicle details.
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