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Mercruiser MPI Mounting Studs (Set of 3) | Genuine Used Part

Mercruiser MPI Mounting Studs (Set of 3) | Genuine Used Part

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🔧 Product Description

Genuine MerCruiser MPI Throttle Body Mounting Studs - Part Number: 16-866204

A set of three genuine MerCruiser double-ended mounting studs used to secure the MPI throttle body and adaptor assembly on selected GM-based V8 sterndrive and inboard engines.

The photographed studs match Mercury Marine part number 16-866204. They are used with throttle-body adaptor 862538001, throttle-body assembly 8M0046460 and 1/4-20 retaining nuts 11-8267138. This listing is supplied as one set of three studs.

⚙️ Key Features

  • Genuine Mercury MerCruiser OEM mounting studs
  • Correct OEM part number 16-866204
  • Supplied as a set of three
  • Used with MPI throttle-body adaptor 862538001
  • Fits selected 5.0L, 5.7L, 350 MAG, 377 MAG and 6.2L MPI engines

🚤 Compatibility

Commonly used on

  • MerCruiser GM small-block V8 MPI throttle-body and adaptor assemblies
  • Alpha, Bravo and MIE inboard engine configurations using stud 16-866204

Typically suits

  • Engine models:
  • MerCruiser 5.0L MPI Alpha / Bravo - serial 0W310000 to 0W649999
  • MerCruiser 5.0L MPI Alpha / Bravo - serial 0W650000 to 1A299999
  • MerCruiser 5.0L MPI Alpha / Bravo - serial 1A300000 to 1A611927
  • MerCruiser 5.0L MPI Alpha / Bravo - serial 1A611928 to 1A623184
  • MerCruiser 5.0L MPI Alpha / Bravo - serial 1A623185 and above
  • MerCruiser 5.0L MPI EC Alpha / Bravo - serial 1A300000 and above
  • MerCruiser 350 MAG MPI Alpha / Bravo - serial 0W310000 to 0W649999
  • MerCruiser 350 MAG MPI Alpha / Bravo - serial 0W650000 to 1A299999
  • MerCruiser 350 MAG MPI Alpha / Bravo - serial 1A300000 to 1A611927
  • MerCruiser 350 MAG MPI Alpha / Bravo - serial 1A611928 to 1A623184
  • MerCruiser 350 MAG MPI Alpha / Bravo - serial 1A623185 and above
  • MerCruiser 350 MAG MPI Horizon Alpha / Bravo - serial 0W310000 and above
  • MerCruiser 377 MAG MPI Bravo - serial 1A300000 to 1A611927
  • MerCruiser 377 MAG MPI Bravo - serial 1A611928 to 1A623184
  • MerCruiser 377 MAG MPI Bravo - serial 1A623185 and above
  • MerCruiser 377 MAG MPI EC Bravo - serial 1A343300 and above
  • MerCruiser 350 MAG MPI MIE - serial 0W390000 to 0W689999
  • MerCruiser 350 MAG MPI MIE - serial 0W690000 to 1A089999
  • MerCruiser 350 MAG MPI Horizon MIE - serial 0W390000 to 1A089999
  • MerCruiser 5.7L MPI MIE - serial 1A090000 to 1A092168
  • MerCruiser 5.7L MPI MIE - serial 1A092169 and above
  • MerCruiser 5.7L MPI Horizon MIE - serial 1A090000 and above
  • MerCruiser 6.2L MPI MIE - serial 1A090000 to 1A092168
  • MerCruiser 6.2L MPI MIE - serial 1A092169 and above
  • MerCruiser 6.2L MPI Horizon MIE - serial 1A090000 and above
  • MerCruiser MX 6.2L MPI Bravo - serial 0W310000 to 1A299999
  • MerCruiser MX 6.2L MPI MIE - serial 0W390000 to 1A089999
  • MerCruiser MX 6.2L MPI Horizon Bravo / MIE - serial 0W310000 to 1A299999
  • Engine Size: 5.0L, 5.7L and 6.2L / 305, 350 and 377 CID
  • Engine Type: MerCruiser GM small-block V8 MPI petrol sterndrive and inboard engine
  • Year Range: Approximately 2006 onward, dependent on engine serial number

🔌 Function

The studs thread into the throttle-body adaptor or intake mounting structure and provide the fixed mounting points used to locate and clamp the MPI throttle body. Correct studs maintain throttle-body alignment and even gasket compression.

⚠️ Common Signs of Failure

  • Damaged or stripped threads
  • Studs bent during throttle-body removal
  • Heavy corrosion around the exposed threads
  • Throttle body will not tighten evenly
  • Loose throttle body causing an intake-air leak
  • Stud seized in the adaptor or intake mount

🔄 Supersession & Cross Reference

OEM Supersession Chain

  • 16-866204 current / final MerCruiser throttle-body mounting stud reference

OEM / Related Numbers

  • 16-866204
  • 866204
  • 862538001 throttle-body adaptor
  • 8M0046460 throttle-body assembly
  • 27-863215 throttle-body gasket
  • 11-8267138 retaining nut, 1/4-20
  • 12-86400 washer
  • 26-866232 seal
  • 8M0046370 throttle-body mount

Aftermarket / Verified Equivalents

  • No aftermarket equivalent

📦 Condition

  • Genuine used part
  • Removed from running engine where applicable
  • In good working condition unless otherwise stated

Shipping & Delivery

Flat-rate shipping Australia-wide — $14.99 per order, no matter how many parts you add. Orders dispatch from our Kadina, South Australia store. Need it urgently or want to collect in person? Call us on 0412 532 984 before ordering.

Returns & Warranty

14-day change-of-mind returns — if it's not right or you ordered the wrong part, send it back within 14 days in the condition you received it for a refund or exchange. Full details in our Refunds & Returns policy.

Not sure this fits?

Ask us before you buy — we check part numbers and fitment every day. Call 0412 532 984 (Mon–Fri 8.30am–4.30pm) or message us through the contact page with your engine or vehicle details.

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