Aftermarket Mercury 40HP 2-Cylinder Service Kit | Sawley's Select Marine Parts

🔧 Product Description

Aftermarket Mercury 40 HP Two-Cylinder Two-Stroke Service Kit - Kit Reference: Application-matched standard 40 HP twin-cylinder kit

Comprehensive aftermarket routine-maintenance kit assembled for 40 HP Mercury 644 cc twin-cylinder carburetted two-stroke outboard applications. It combines the ignition, cooling, filtration and drain-sealing components listed below so the main scheduled-service items can be renewed together.

⚙️ Key Features

Kit contents:

• 1 × Thermostat/poppet service kit - Part Number: 75692A6

• 1 × Fuel filter - Part Number: 35-87946Q3

• 2 × NGK spark plug - Part Number: BP8H-N-10

• 1 × Water-pump repair kit - Part Number: 817275A8 (housing family 817275A2; impeller 47-43026T2)

• 2 × Gearcase drain-plug seal - Part Number: 12-191833

🔄 Supersession & Cross Reference

OEM Supersession Chain:

• Mercury/Quicksilver hyphenated and compact-number formats identify the same listed component

OEM / Related Numbers:

• 75692A6

• 35-87946Q3

• BP8H-N-10

• 817275A8

• 12-191833

Aftermarket / Verified Equivalents:

• Recmar, Sierra and Outboard Spares component-level replacements are available where the listed OEM reference is cross-matched

🚤 Compatibility

Commonly used on:

• Mercury 40 HP standard-gearcase two-cylinder two-stroke engines with serial prefixes 0G, 0T, 1B or 0P

Typically suits:

• HP Range: 40 HP

• Engine Type: Mercury 644 cc twin-cylinder carburetted two-stroke outboard

• Year / Serial Range: Supplier-listed standard 0G, 0T, 1B and 0P serial families; verify serial and pump family

• Identification: Confirm the complete engine model and serial number before ordering, particularly where shaft length, gear ratio or gearcase family changes the water-pump components.

🔌 Function

Provides the principal routine-service components used to maintain correct ignition, fuel delivery, cooling-water flow and fluid sealing. Renewing these items at the proper service interval helps support reliable starting, stable running, normal operating temperature and protection against contaminated oil or water-pump failure.

Common signs service is required:

• Hard starting, misfire, poor idle or reduced throttle response

• Restricted fuel flow, dirty filters or fuel starvation under load

• Weak or intermittent tell-tale flow, rising temperature or an overheat warning

• Cracked, hardened or missing impeller vanes

• Oil or gear-lubricant leakage from deteriorated drain-plug seals

• Scheduled annual, 100-hour or storage-return maintenance interval reached

📦 Condition

• Brand-new aftermarket service kit

• Supplied as new replacement components

• Supplied in suitable retail or equivalent packaging